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QM2000 color chip fix

   

  What boards are affected?
  What is the problem?
  Do I really need the repair?
  What is the repair?
  In-field repair
  Pangolin repair
  A final word
   

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What boards are affected?

The photo below shows two chips on the QM2000 board, in locations U341 and U351. (Click on the photo to see an enlarged view.) If these chips say "MAXIM", as shown in the photo inset, then your QM2000 is affected and may develop a problem. If these chips do not say "MAXIM", or you already have the jumper wire repair installed, then your board is fine. (Note that this problem only affected a small number of QM2000 boards with serial number 3200 or lower.)

Maxim chips on QM2OOO - Click to see enlarged view

What is the problem?

The problem was caused by a supplier who changed a part's specifications without notifying Pangolin. The chips can no longer handle the voltage normally supplied by the QM2000. Over time, the chips may fail. This causes output to the color lines (DB-25 connector pins 5-10 and 18-23) to stop, or to vary so fast you see "dotted lines".
        The color problem may subside temporarily if there is some activity within LD or Showtime, such as moving a slider or playing a show. The problem seems worse when the system is doing nothing but displaying a single, static frame.

Do I really need the repair?

Yes. Although 98% of QM2000 boards are working fine right now, it is possible that over time the chips may fail. (The time-to-failure seems to depend on the exact voltage supplied in the computer, as well as on/off cycling and other variables.) Therefore, we recommend your board be repaired, even if you do not yet see any problem.

What is the repair?

The in-field repair uses jumper wires to provide a lower voltage to the chip, so it can return to its normal functioning. The Pangolin repair will either duplicate the jumper wire repair, or we will replace the chip with one from a different manufacturer, at our discretion.

In-field repair

Many users will be able to fix the problem themselves, in the field. The repair is relatively simple. It requires some skill with a fine-tipped soldering iron. You will be lifting pins on two chips, and connecting them to the PCI connector. The photo shows a completed fix. (Click on the photo to see an enlarged view.)

Completed fix - Click to see enlarged view

  1. Identify the two affected chips. They are at locations U341 and U351 on the board. Printed on the chip is MAXIM.

  2. Identify the affected pins. Pin 22 on each chip needs to be disconnected. This is the third pin from the top left.

  3. "Lift" each pin. Use a fine-tipped soldering iron. Heat the pin and gently lift it away from the board, using a small screwdriver or X-Acto knife. The pin should stick out from the chip and not touch the board. (Click on the photo to see an enlarged view.)
       
    Pins lifted - Click to see enlarged view

       

  4. Connect the pins to the PCI connector. Using thin, insulated wire, connect both pins together, then connect them to the 5th finger from the left on the PCI connector. To do this, solder the wire into the hole which is directly over the 5th finger.
       
    PCI connector  (no enlarged view available)

This repair is not too difficult. However, Pangolin cannot be responsible if you should damage the board. We would charge for any repairs necessary due to such damage.

Pangolin repair

If you prefer, Pangolin can repair your board. We will either use the same method as described above, or we will replace the chip. Either method will work fine and is covered under warranty, so the choice of method is up to Pangolin.

  1. Pack the board carefully. Send the board back in the same silvered, static-free bag and shipping box that you originally received from Pangolin.
         If you did not keep these materials, you can place the board in a static-free bag or wrap it in aluminum foil, then put it in a sturdy cardboard box. There must be at least two (2) inches of packing material on all sides of the board.
         Then, put this box inside another sturdy box, such as a FedEx medium or large box. The extra cost to ship the larger, heavier double-box is well worth it, given the insurance cost and replacement hassle should the board be damaged.

  2. Insure the board with the shipper for $1500 USD. If the board is lost or damaged, this is the replacement cost.

  3. Document that it is a repair. If you are overseas, be sure to note on the shipping documents that the board is being "Returned for Repair". This helps you avoid unnecessary customs duties.

  4. Send to Pangolin via a traceable method such as FedEx or certified mail. The address and hardware return form are found here.

We will try to repair your board within two business days of receipt. We cannot guarantee this, so it may be a bit longer in some cases. After it is repaired and checked out, we will return the board via FedEx or similar traceable, insured method.
        There is no charge for the repair, or for Pangolin's return shipping to you. However, we do require that you pay for shipping to Pangolin, and for any customs duties to or from Pangolin. (You should not have customs duties if you properly document that the board is being returned for repair.)

A final word

Thank you for your understanding. Although most QM2000 boards may never develop a problem, we want to ensure that your QM2000 board has many years of reliable service.
     

   
  This page last updated: Wednesday, August 15, 2007 02:14 AM

 
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